Foundries use various casting methods, and each comes with its pros and cons. While many factors—such as the type of metal being used- can affect efficiencies in the casting processes, regular maintenance reviews can uncover areas of improvement, particularly in production and operation practices. Reducing downtime and selecting lubricants suited for operating conditions are key ways to boost operational efficiencies.
Consider synthetic lubricants to boost efficiency in unique casting applications
Although finding efficiencies can be challenging, especially with established operational processes, switching from conventional to synthetic and synthetic-blend lubricants can extend maintenance intervals and better withstand the extreme conditions common in foundries.
All casting equipment requires regular maintenance to operate at optimal performance. For example, conveyors—used to move parts between stages—rely on lubricated components such as pins, bearings and rollers.
- A synthetic blend, like Mystik® JT-6® Heavy Duty SynBlend 460 #2 Grease is a great option for a heavy duty industrial applications.
- For conveyor systems using brush, drip, or splash lubrication, a gear oils like CITGO® CITGEAR® Synthetic EP Lubricants may be a more suitable option.
Similarly, shakeout equipment, which removes and reclaims sand from castings in sand casting operations, has many moving parts, such as bearings, drives, and gears, which require proper lubrication. In this unique application, following original equipment manufacturer (OEM) guidelines and maintaining a regular maintenance schedule helps ensure efficiency and the ability to reclaim sand.
